Collapse to view only § 42.142 - Curve for obtaining Operating Characteristic (OC) curve information for skip lot sampling and inspection.

§ 42.140 - Operating Characteristic (OC) curves for on-line sampling and inspection.

(a) This section contains the Operating Characteristic (OC) curve for each of the sampling plans given in Tables I, I-A, II, II-A, III, and III-A. The OC curve and the corresponding sampling plans are listed by AQL.

(b) Different acceptance and rejection criteria are provided for each AQL. The criteria for each AQL must be obtained from the applicable sampling plan tables.

(c) The curves show the ability of the various sampling plans to distinguish between good and bad lots. This can be illustrated by examining OC curve 6 for an AQL of 0.25 defects per hundred units in the Reduced and Normal Inspection Plans. If the quality of the lots submitted for inspection is poorer than the AQL of 0.25 defects per hundred units, fewer lots will be accepted. For example, OC curve 6 shows that when the quality of lots submitted for inspection is 1.0 defects per hundred units, only 26 percent of the lots are expected to be accepted. Conversely when the quality of the lots submitted for inspection is better than the AQL of 0.25 defects per hundred units, most lots are expected to be accepted. For example, the same OC curve 6 shows that when the quality of lots submitted for inspection is 0.10 defects per hundred units, about 99 percent of the lots are expected to be accepted.

(d) The table of sampling plans that correspond to OC curve 6 can be found over the curves for an AQL of 0.25 defects per hundred units in the Reduced and Normal Inspection Plan. An examination of this table reveals that there is one single and one double sampling plan that have OC curves comparable to OC curve 6. The first plan listed is a single plan requiring the inspection of 500 individual containers. Under this plan the lot is accepted as meeting the requirements for an AQL of 0.25 if there are 3 or less defects in the sample or rejected if there are 4 or more defects in the sample.

(e) The next plan that is listed in the column headed 6 for an AQL of 0.25 is a double sampling plan that requires the initial inspection of 228 individual containers. The lot will be accepted as meeting the requirements of an AQL of 0.25 if there are no defects in the sample, and rejected if there are 3 or more defects in the sample. In the event that the number of defects is between the acceptance (0) and rejection (3) numbers, additional containers must be inspected. In this case, the table indicates that a total of 516 containers must be inspected before a decision can be made to either accept or reject the lot. This will require the inspection of 288 more containers (516 − 228 = 288).

If there are 3 or less defects in the total sample, the lot will be accepted. If there are 4 or more defects in the total sample, the lot will be rejected. The other double sampling plans operate in a similar manner with the only differences being the sample sizes and acceptance and rejection numbers.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.15 Defects per Hundred Units

[Sampling plans—AQL = 0.15]

Comparable sampling plans Identification number of OC curve R1 R2 R3 R4 N4 N5 N6 N7 N8 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single291284121260131512168122641250023800341,25045 Double1802360212002174022520345604 3612961218012336125402386434

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.15 Defects per Hundred Units

[Sampling plans—AQL = 0.15]

Comparable sampling plans Identification number of OC curves 1 2 3 4 ncAc Re ncAc Re ncAc Re ncAc Re Single2640150012800231,25034 Double360024560357603 51612864231,29634

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.25 Defects per Hundred Units

[Sampling plans—AQL = 0.25]

Comparable sampling plans Identification number OC curves R1 N2 R3 N and R4 N and R5 N6 N7 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single29128401841216812315235003480045 Double18023602120021680322803 18129612180123482351634

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operation Characteristics (OC) Curves for AQL = 0.25 Defects per Hundred Units

[Sampling plans—AQL = 0.25]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single168013151250023800341,25045 Double168022280345604 348125162386434

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.50 Defects per Hundred Units

[Sampling plans—AQL = 0.50]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single2912841216823315345005680078 Double18023602120031680422805 36129612180233483451656

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.50 Defects per Hundred Units

[Sampling plans—AQL = 0.50]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single168123152350034800451,25067 Double12002168032280345615 18012348235163486445

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 1.00 Defects per Hundred Units

[Sampling plans—AQL = 1.00]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single2912842316845315675009108001314 Double18023603120251681522827 361296231804534878516910

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 1.00 Defects per Hundred Units

[Sampling plans—AQL = 1.00]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single168233153450056800781,2501011 Double12003168042280545626 18023348345165686489

nc = Cumulative sample size Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 1.50 Defects per Hundred Units

[Sampling plans—AQL = 1.50]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single29128434168563158950012138001819 Double18023604120261682722839 36129634180563489105161213

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 1.50 Defects per Hundred Units

[Sampling plans—AQL = 1.50]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single168453156750091080013141,2501920 Double120251681522827456510 18045348785169108641415

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 2.50 Defects per Hundred Units

[Sampling plans—AQL = 2.50]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single2923844516878315131450018198002728 Double1803360412037168510228511 362396451808934814155161920

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 2.50 Defects per Hundred Units

[Sampling plans—AQL = 2.50]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single1685631589500121380018191,2502627 Double120261682722839456813 1805634891051612138641920

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 4.00 Defects per Hundred Units

[Sampling plans—AQL = 4.00]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single293484671681112315192050028298004243 Double18133605120610168713228817 36459678180121334821225162930

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 4.00 Defects per Hundred Units

[Sampling plans—AQL = 4.00]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single168783151314500181980027281,2504142 Double120371685102285114561219 18089348141551619208642930

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 2.50 Defects per Hundred Units

[Sampling plans—AQL = 6.50]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single2945849101681617315282950042438006465 Double18143627120101416812182281524 3656961011180171834831325164344

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 6.50 Defects per Hundred Units

[Sampling plans—AQL = 6.50]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single16811123151920500282980042431,2506364 Double1206101687132288174562128 1801213348212251629308644445

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Reduced and Normal Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 10.00 Defects per Hundred Units

[Sampling plans—AQL = 10.00]

Comparable sampling plans Identification number of OC curves R1 N and R2 N and R3 N and R4 N5 N6 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single29568413141682324315414250062638009596 Double18253639120141916819262282334 3667961516180252634845465166465

nc = Cumulative sample size. Ac = Acceptance number. Re = Rejection number.

Tightened Inspection Plans—Sampling Plans and Operating Characteristic (OC) Curves for AQL = 10.00 Defects per Hundred Units

[Sampling plans—AQL = 10.00]

Comparable sampling plans Identification number of OC curves 1 2 3 4 5 ncAc Re ncAc Re ncAc Re ncAc Re ncAc Re Single16816173152829500424380064651,2509697 Double1201014168121822815244563241 1801718348313251643448646970

nc = Cumulative sampling size. Ac = Acceptance number. Re = Rejection number.

[31 FR 4687, Mar. 19, 1966; 31 FR 4949, Mar. 25, 1966, as amended at 36 FR 18457, Sept. 15, 1971. Redesignated at 41 FR 42640, Sept. 28, 1976 and 42 FR 32514, June 27, 1977, further redesignated at 45 FR 69424, Oct. 21, 1980 and 46 FR 63203, Dec. 31, 1981]

§ 42.141 - Obtaining Operating Characteristic (OC) curve information for skip lot sampling and inspection.

The Operating Characteristic (OC) curve information (probability of acceptance) for skip lot sampling and inspection procedures described in § 42.121 is easily obtained from the single curve in § 42.142. The procedure for using the curve in § 42.142 is as follows:

(a) Select any sampling plan for normal condition of container inspection from Table I or Table I-A of § 42.109.

(b) For a given Quality of Submitted Lots, 100p, find the Percent of Lots Expected to be Accepted, Pa from the respective OC curve in § 42.140.

(c) Refer to § 42.142 with this Percent of Lots Expected to be Accepted, Pa, and read the new Percent of Lots Expected to be Accepted, Pas, which results when using these skip lot procedures.

For example, let's assume the lot size is 6,001 to 12,000 containers, and we use the single sampling plan of size 168 for normal inspection (Table I of § 42.109) along with an AQL for total defects of 6.5. The OC curve for this sampling plan is curve N and R3. Also, assume that the quality of the lot is 6.5 defects per hundred units. From curve N and R3, then, the Pa is determined to be 95 percent. Then refer to the graph in § 42.142 and locate Pa of 95 percent along the horizontal axis. From this point, proceed vertically to the curve and then horizontally to the left to the vertical axis. From this point on the vertical axis, Pas is determined to be approximately 98 1 percent for skip lot sampling and inspection.

1 This slight increase of Pas over Pa results because all the lots offered for inspection are no longer being inspected. Some lots are being “skipped”, and thereby accepted, which would have been rejected if inspected. The largest increase in Pa which will occur using skip lot sampling is approximately 4 percent. It is for this reason that skip lot sampling procedures are applied only in instances where past production quality has been consistently high—as evidenced by the requirement to have 10 consecutively acceptable lots prior to a reduction in sampling rate—and where all requirements in § 42.120 also have been met.

[41 FR 42641, Sept. 28, 1976. Redesignated at 42 FR 32514, June 27, 1977 and 45 FR 69424, Oct. 21, 1980 and further redesignated at 46 FR 63203, Dec. 31, 1981]

§ 42.142 - Curve for obtaining Operating Characteristic (OC) curve information for skip lot sampling and inspection.

Notes:

1. This curve applies only to the specific skip lot sampling and inspection plan described in §§ 42.121 and 42.123.

2. Pa and Pas are essentially equal for values under 50 percent.

[41 FR 42641, Sept. 28, 1976. Redesignated at 42 FR 32514, June 27, 1977 and further redesignated at 45 FR 69424, Oct. 21, 1980 and 46 FR 63203, Dec. 31, 1981]

§ 42.143 - Operating Characteristic (OC) curves for on-line sampling and inspection.

(a) This section contains the Operating Characteristic (OC) curve for each of the on-line cumulative sum sampling plans provided in subpart D. The OC curve and the corresponding cumulative sum sampling plans are listed by AQL.

(b) Different plan parameters used to make acceptance and rejection decisions are provided for each AQL.

(c) The curves show the ability of the various cumulative sum sampling plans to distinguish between good and bad portions of production. The interpretation of these curves for portions of production is similar to the interpretation of the OC curves for stationary lots as illustrated in § 42.140(c).

Reduced, Normal and Tightened Inspection Plans—Cumulative Sum Sampling Plans and Operating Characteristic (OC) Curves for AQL = 0.25 Defects per Hundred Units

[Sampling plans—AQL = 0.25]

Identification name of OC curves Reduced Normal Tightened ngT L S ngT L S ngT L S 13000250.050.950.35500.10.90.3

ng = Number of sample units in a subgroup. T = Subgroup tolerance. L = Acceptance limit. S = Starting value.

Reduced, Normal, and Tightened Inspection Plans—Cumulative Sum Sampling Plans and Operating Characteristic (OC) Curves for AQL = 1.5 Defects per Hundred Units

[Sampling plans—AQL = 1.5]

Identification name of OC curves Reduced Normal Tightened ngT L S ngT L S ngT L S 130.50.50250.521500.81.60.4

ng = Number of sample units in a subgroup. T = Subgroup tolerance. L = Acceptance limit. S = Starting value.

Reduced, Normal, and Tightened Inspection Plans—Cumulative Sampling Plans and Operating Characteristic (OC) Curves for AQL = 6.5 Defects per Hundred Units

[Sampling Plans—AQL = 6.5]

Identification name of OC curves Reduced Normal Tightened ngT L S ngT L S ngT L S 1312125231502.531

ng = Number of sample units in a subgroup. T = Subgroup tolerance. L = Acceptance limit. S = Starting value.

[45 FR 69424; Oct. 21, 1980. Redesignated at 46 FR 63203, Dec. 31, 1981]