View all text of Subpart 160.066 [§ 160.066-1 - § 160.066-15]

§ 160.066-12 - Operational tests.

(a) The procedure for conducting operational tests is described in figure (1).

(1) An “accept lot” decision must be reached in order to pass the operational tests.

(2) If a “reject lot” decision is reached, the entire lot is rejected.

(3) Signals from “reject lots” may be reworked by the manufacturer to correct the deficiency for which they were rejected and be resubmitted for inspection. Records shall be kept of the reasons for rejection, the reworking performed on the “reject lot”, and the result of the second test. Signals from “reject lots” may not, unless subsequently accepted, be sold or offered for sale as being in compliance with this specification.

(b) Each signal selected for the operational tests must be conditioned by:

(1) Being submerged under at least 25 mm (1 in.) of water for 24 hours without any protection other than its waterproofing; or

(2) If waterproofing is provided by a sealed plastic bag or other waterproof packaging, submersion under 25 mm (1 in.) of water for 24 hours in the packaging, followed immediately by submersion under 25 mm (1 in.) of water for 10 minutes with the signal removed from the packaging.

(c) After each signal selected has undergone the conditioning required by paragraph (b) of this section it must be fired as described by the manufacturer's operating instructions. The following data as observed must be recorded for each signal:

(1) Burning time of the pyrotechnic candle;

(2) Color;

(3) Whether the pyrotechnic candle burns out above, at, or below the level of launch.

(d) A signal fails the operational tests if:

(1) It fails to fire,

(2) The pyrotechnic candle fails to ignite,

(3) The pyrotechnic candle continues to burn after it falls back to the level of launch,

(4) The observed color is other than vivid red, or

(5) The burning time is less than 5.5 seconds.

(e) A lot is rejected if a “reject lot” decision is reached using Figure (1) and Table 1 after completion of the operational tests.

Table 1—Accept and Reject Criteria for Operational Test Lots

Lot size Individual sample size Sample Cumulative sample size Accept 1Reject 1280 or8First8( 2)4 less.Second1615 Third2426 Fourth3237 Fifth4058 Sixth4879 Seventh56910 281 to13First13( 2)4 500.Second2616 Third3938 Fourth52510 Fifth65711 Sixth781012 Seventh911314 501 to20First20( 2)5 1,200.Second4038 Third60610 Fourth80813 Fifth1001115 Sixth1201417 Seventh1401819 1,201 to32First3217 3,200.Second64410 Third96813 Fourth1281217 Fifth1601720 Sixth1922123 Seventh2242526 More50First5029 thanSecond100714 3,200.Third1501319 Fourth2001925 Fifth2502529 Sixth3003133 Seventh3503738

1 Cumulative number of failures.

2 Lot may not be accepted. Next sample must be tested.